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Production Tour
 

Production - Factory Tour

Romec's advanced production facilities house the very latest in equipment and machinery, to compliment our production process.

  • The process starts with the laser cutting of ferrous and non-ferrous materials using the 'Bystronic' or 'Trumpf' Laser Machines . The machines process:
    • mild steel from 0.5mm to 20mm thick
    • stainless steels and their alloys from 0.5mm to 10mm thick.
    • aluminium from 0.5mm to 6mm thick

    The lasers are fully automated and can process sheet sizes ranging 100mm x100mm up to 1500mm x 3000mm. Control systems are linked via the network or DNC (Direct Numerical Control) back to the design and production CAD/CAM computer systems.

  • The lasers are complimented by our Trumpf CNC Punch Presses . Each with 16 station tool facilities with 360degree rotation on every tool. These machines are capable of punching materials from 0.5mm to 6.5mm thick, in sheet sizes from 300mm x 300mm to 1250mm x 2500mm (even larger utilizing sheet turning).

  • To ensure we maintain the quality and accuracy provided by our CNC cutting machines we compliment them with CNC Press Brakes , for folding the processed parts. These presses can accommodate products up to 3000mm long and up to 8mm thick, depending on the material being formed.

  • We then move onto Robotic CNC Welding . The robot welding cell uses the latest state of the art Panasonic Robot with welding transformer for repeated accuracy and weld positioning.

  • CNC tube manipulation is another specialist area of Romec expertise. The Addison CNC Tube Bender is designed to manipulate tube and sections of various sizes and wall thickness.

  • The production facilities also incorporate a complete range of Fabrication Machinery to complete the production process.

  • As part of the finishing process Romec have in-house Powder Coating Plants , with a complete range of finishes. The finishing facility can accommodate large volume products on-line, but two additional stand-alone of-line booths (complete with ovens) are used for larger sized and smaller volume products. The powder coating plant offers Iron phosphate pre-treatment along with shot blasting and glass bead surface preparation.